For this project, Cobalt followed a tailored development process which broke up the project into clear stages. From the outset, it was clear that the project involved 3 elements that needed to be resolved individually, and then holistically.
- Mechanical systems
- Usability issues and physical configuration/packaging
- Electronics, firmware and IoT comms
Our initial discovery stage included observing commercial cleaners within typical multi-tenanted office buildings. Through this, we realised that the cleaner’s acceptance of the device was key to the product’s success. This led to the product specification being expanded to include a wireless phone charger.
We also mapped the technical parameters. Of these, a critical mechanical challenge was the best way cleaners can quickly hang and weigh a full rubbish bag – without these tearing. Several mechanical theories were mocked up and tested.
In the next stage, we developed concepts that ‘packaged’ electronic and mechanical systems while considering usability issues. From this, a preferred concept was shortlisted and we moved to the product-engineering phase, including DfM, CAD modelling, and mechanical & electronics design, culminating in a Beta prototype.
Several rounds of engineering refinement and concurrent firmware development followed. As did prototyping through to Alpha prototypes, supplier management and troubleshooting production issues.
The result meets the original brief as well as the new requirements identified during development. Client and industry/customer reaction to the finished product has been enthusiastic, with sales requiring a second production order to be brought ahead of schedule.